SINGLE AXIS TRUNNION POSITIONER

The configuration of the single axis trunnion positioner accommodates the 360° horizontal rotation of larger parts that don’t require a tilting motion. Positioners maintain the consistent accuracy required while precisely rotating work pieces during the welding process for the robot to work on, producing flawless weldments. These single axis weld positioners are ideal for moving large workpieces with smaller units, minimizing your equipment footprint on the floor.

Our adjustable single axis weld positioners are custom engineered solutions that are capable of handling payloads in excess of 30,000 lbs. or more. The complete robotic head and tailstock positioning system utilizes our standard, Motion Index Drives precision indexing equipment, complete with a heavy duty constructed base frame, riser bases or fixture backbones.

Trunnion positioners are customizable to suit specific production needs. We can offer turnkey solutions that don’t require any other interface of integrations or the ability to be adjusted to different lengths settings to accommodate your tooling requirements.

KEY FEATURES

  • Zero Backlash with Cam Technology
  • Large Mounting Plate to Secure Fixture
  • Tailstock with Heavy Duty Bearing
  • Guides with Low Friction Coefficient
  • Repeatability of 10 arc seconds
  • Thru Holes for Running Utilities

 

 

CUSTOM OPTIONS

  • Grounding Systems for Welding
  • Backbones and Frames
  • Linear Adjustment of Tailstock
  • Controls and Panels
  • Slip Rings and Rotary Unions
  • Safety Lockouts to Isolate Load During  Maintenance

APPLICATIONS

Our Single Axis Trunnion Positioning System is engineered to enhance precision and efficiency in a variety of sectors, particularly appealing to mechanical engineers and program managers in industries such as aerospace, heavy construction vehicles, tanker manufacturing, steel, passenger train, and automobile production. This system streamlines assembly and manufacturing processes by:

MANUAL ASSEMBLY OPTIMIZATION

Facilitates the rotary manipulation of large structures, enabling the assembly of components to be done more efficiently, significantly reducing assembly time and enhancing productivity.

PRECISION LASER CLEANING

Ideal for large components like rail cars or military vehicles, the system’s precise rotational control ensures a uniform and consistent finish during laser cleaning processes, meeting the high-quality standards expected in the industry.

ENHANCED MIG WELDING

Supports the manipulation of heavy, large parts during MIG welding, ensuring consistent weld quality and product integrity. This feature is crucial for maintain high production standards and minimizing rework, which is essential for program managers overseeing manufacturing timelines and quality controls.