FERRIS WHEEL
The Ferris Wheel Robotic Weld Positioner operates on a three-axis range of motion, facilitating a horizontal rotation, tilting and vertical load adjustments between two trunnion axes on each side of a central “Sweep” Axis. These axes are servo driven, optimizing cycle time by enabling the parts to be positioned while the trunnion stations rotate over/under the sweep axis. The trunnion is fully synchronized with the movements of the robot, to facilitate circumferential welds while the part rotates.
The 3-axis Ferris Wheel robot positioning system is manufactured with high precision zero backlash cam indexers or low backlash gear heads. In some occasions a combination of both systems will be utilized. These systems will be custom designed and engineered to meet customer requirements. Engineering expectations will be finalized in collaboration with the customer regarding precision requirements and cycle times.
What sets LazerArc apart from other companies manufacturing Ferris Wheel Systems is that we will size all the positioners according to your application needs. Our engineers are always involved with the customer to ensure proper sizing for each and everyone of the 3 axes. Other companies will post loading data that majority of the time will not apply to your application. There are many variables involved such as mass moment of inertia, speed and most critical and often overlooked is the static torque or unbalanced load.
KEY FEATURES
- Low and Zero Backlash Positioning on all Three Axis
- Center Weld Screen
- Slight Design Modifications
- Repeatability of 6 arc seconds
- Heavy Duty Steel Construction
- Thru Holes in Tailstock Running Utilities
- Telescoping Tailstock Assembly for Easy Mounting of Fixtures
CUSTOM OPTIONS
- Grounding Systems for Welding
- Custom Backbone Frames
- Headstock Through Holes
- Cable Management Systems
- Slip Rings and Rotary Unions
- Weld Isolation Kits
APPLICATIONS
Our Three-Axis Ferris Wheel Positioning System is crafted to transform operational efficiency and precision, catering specifically to the nuanced demands of program managers and operations managers in industries producing small to medium-sized parts through various welding processes. This sophisticated system excels in handling and accurately positioning not only large but also complex structures, proving to be an essential asset in enhancing laser cutting, laser welding, and TIG welding operations. Its design and functionality make it a cornerstone tool for those aiming to refine and elevate their manufacturing processes.
Investing in a Three-Axis Ferris Wheel Positioning System is a strategic decision for program and operations managers looking to enhance their manufacturing capabilities. It promises not only to improve the precision and efficiency of welding and cutting operations but also to deliver a return on investment through improved product quality and operational throughput.
ENHANCED SANDING AND GRINDING PRECISION
The three-axis Ferris Wheel system enhances precision in sanding and grinding, enabling meticulous surface finishing on intricate parts. Its superior control and adaptability ensure uniform, top-quality results, aligning with the rigorous demands of advanced production settings.
PRECISION-DRIVEN LASER WELDING
Operations managers striving for peak production quality will find the Ferris Wheel system invaluable in laser welding applications. Its ability to precisely control the position and angle of the workpiece ensures consistent, high-quality welds, critical for the integrity and strength of the finished product. This system's precision welding capabilities are essential for maintaining product quality and meeting rigorous industry standards.
ADVANCED TIG WELDING FUNCTIONALITY
With the three-axis Ferris Wheel system, achieving the perfect weld is a streamlined process. It provides unparalleled control and accessibility for TIG welding, allowing operations to be conducted on complex parts with ease. The result is not only aesthetically pleasing but also structurally sound, meeting the high-quality expectations of program and operations managers in high-specification manufacturing environments.